Toyota Recall: Automaker Says It Found Fix For Faulty Pedals

TOM KRISHER   01/29/10 09:32 PM ET   AP

Toyota Recall Fix
Toyota Recall: Toyota Says It Found Fix For Faulty Pedals

DETROIT — Toyota said it began shipping gas pedal parts to its dealers Friday for use in fixing the millions of cars and trucks recalled because of accelerators that could become stuck.

Company spokesman Brian Lyons said he did not know when the parts would arrive or how long it would take the automaker to complete repairs on the 4.2 million vehicles worldwide – 2.3 million of them in the U.S. – covered by the recall. He said Toyota has not yet decided whether to repair the accelerators or replace them altogether.

Toyota will release details sometime next week about how it intends to solve the problem, Lyons said.

The parts "are on their way to the dealers in preparation for the recall launch," he said.

Until Friday, Toyota had been sending the components to its factories, angering some dealers who have not had parts to repair their customers' cars since the recall was announced on Jan. 21. But Lyons vehemently denied any suggestion that the factories were being given priority over dealerships, as some dealers suspected.

Some dealers said they should get the parts first, so that they can fix the cars already on the road.

Earl Stewart, owner of a Toyota dealership in North Palm Beach, Fla., said his mechanics might not know the details of how to fix the gas pedals, but they know how to install new ones.

"That's absolutely stupid," he said of sending the parts to factories. "It makes no sense at all."

On Friday, Toyota CEO Akio Toyoda made his first public comments about the recall. At the World Economic Forum in Davos, Switzerland, he told Japanese broadcaster NHK: "I am very sorry that we are making our customers feel concerned."

"People can feel safe driving in the current situation," he added. "Please trust that we are responding so it will be even safer."

Toyota told employees in an e-mail it is buying full-page ads Sunday in 20 major newspapers to reassure customers.

Meanwhile, Consumer Reports, an influential publication for car buyers, has suspended its "recommended" status for the eight recalled models, dealing another blow to the Japanese automaker's reputation in the U.S.

"Although incidents of sudden acceleration are rare, we are taking this action because the vehicles have been identified as potentially unsafe without a fix yet being available to consumers," said Jim Guest, president of Consumers Union, the publisher of Consumer Reports.

Toyota dealers have been complaining for days that the automaker has left them in the dark about the nature of the gas pedal problem, when and how it will be fixed, and what to tell customers fearful their accelerators will get stuck and cause their cars to crash.

Toyota owners likewise were both confused about what to do with their cars and angry that the company had no answers on when a fix would be available.

"I've got a $30,000 vehicle and they don't know how to fix it," said Johnathan Jones, a salesman from Fort Mitchell, Ala., who said he won't put his 10-year-old twins in his 2009 Toyota Tundra. "To me, it's a big safety hazard with my children."

The National Highway Traffic Safety Administration has attributed five deaths and 17 injuries to unintended acceleration in Toyota vehicles since 2006, but it could not say whether any of those involved vehicles covered by the recall.

Toyota stopped selling eight U.S. models, including the top-selling Camry, on Tuesday. It also announced that it will stop building them until the problem is fixed.

The company presented a remedy on Thursday to NHTSA and is awaiting a decision before proceeding.

"We're not ready to launch this program yet," Lyons said, adding that letters must be sent to customers and mechanics must be trained on whatever solution the company ultimately decides on.

The automaker blamed the problem on condensation in the pedal assembly, which includes the pedal, a curved arm that goes into the engine compartment, and springs that send the pedal back to its resting position when the driver eases up on the gas.

The condensation creates friction that can cause a delayed return of the pedal or, in rare cases, sticking, Lyons said. Toyota has also said the accelerators stick only in rare cases.

Toyota said that not all of the models listed in the recall have the faulty gas pedals, which were made by CTS Corp. of Elkhart, Ind.

The recall in the U.S. covers 2.3 million vehicles and involves the 2009-10 RAV4 crossover, the 2009-10 Corolla, the 2009-10 Matrix hatchback, the 2005-10 Avalon, the 2007-10 Camry, the 2010 Highlander crossover, the 2007-10 Tundra pickup and the 2008-10 Sequoia SUV. The recall has been expanded to models in Europe and China.

The U.S. House Oversight and Government Reform Committee is launching an investigation. It has scheduled a Feb. 10 hearing titled "Toyota Gas Pedals: Is the Public at Risk?" and asked Yoshi Inaba, chairman and CEO of Toyota Motor North America, to testify. Separately, a House investigative panel is planning a Feb. 25 hearing.

___

Associated Press Writers Ken Thomas and Stephen Manning in Washington and Brian Skoloff in North Palm Beach, Fla., contributed to this report.

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10:44 PM on 01/31/2010
Probably the only thing that will slow down Toyota's with unintended acceleration is the spare tires falling off the rusted Tacoma's and Tundra's in front of them.
Layman23
Do we want to live in the past?
04:05 AM on 01/31/2010
The problem is manufacturing quality of local suppliers. Ugh ! If you read the news, FORD has stopped production of its commercial vehicles in China as they use the same parts from the US supplier CTS.

When a auto plant is opened in any state, they are often pressured to work with local suppliers to boost the local economy for the state governments usually give a good tax break for an auto plant to start.

Downside is, quality problems such as these....
12:19 PM on 01/31/2010
Most of CTS parts are made overseas and Mexico,the company is based here
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Patriot86
Compassion is the basis of all morality.
09:33 AM on 02/01/2010
It is not the suppliers fault and by the way the parts were made in Canada...to Toyotas specs....this is not a real fix either. The sticky gas pedal...is 'rare' by Toyota's viewpoint so they don't car if they ki ll a few people with a false fix.
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spinns17
TEAMSTER
01:46 PM on 01/30/2010
ITS THE UNIONS FAULT.LOL
Layman23
Do we want to live in the past?
04:06 AM on 01/31/2010
I know you are joking, but its probably the truth at CTS, the company that supplied the faulty part.
12:24 PM on 01/31/2010
Not true,the pedal was made in Canada and other countries and there's more to this problem than the pedal.Again how many American recalls were caused by foreign,including Japanese parts,seems nobody ever talks about it
09:48 AM on 01/30/2010
This is another example of American manufacturing at its fineness. As for China the word quality is not in their vocabulary they JUST make things. I for one new this day was going to come when Toyota often up its first plant here. It always happens America rednecks screw it up.
Layman23
Do we want to live in the past?
04:06 AM on 01/31/2010
So true... So true...
12:30 PM on 01/31/2010
Japan has had problems with their cars and trucks,due to engineering,faulty Japanese parts or production problems,the myth of Japanese quality is just that,a myth.I remember replacing faulty head gaskets,fuel pumps and so on years ago,never no recalls
12:20 AM on 01/30/2010
The MSM failed to report that the pedals having these problems are made by an American company located in Indiana called CTS. Toyota cars with pedals made with their Japanese counterparts, Denso had no problems.
01:44 AM on 01/30/2010
The pedals that" were" made in America,were "outsourced'' to China,had nothing to do with American companies
04:28 AM on 01/30/2010
Did the Chinese forced this American company to outsourced to China or did this "America company" do so for profit? Again, don't blame the jobs lost in America because of outsourcing, it's your American corps doing it to increase their net income.
03:03 AM on 01/30/2010
Well I guess the pedals were made in Canada,the company is based in the states,I'm not sure about the comment about Denso,the recall was to large for one plant.Strange,when I hear about a recall on an American car,I never hear were the part was made,sounds like shifting the blame and it's always Americans who are to blame,never Japanese.The company made the part according to Toyota's specs,I guess Toyota engineered changes to the part,say's Toyota,but I'm sure we don't know and won't know all the facts about this problem,Toyota is well known for keeping their business to themselves.
08:52 PM on 01/29/2010
This points serious problem with their computer software that runs Toyota's drive-by-wire system.

Toyota is paying a serious price for the shortcuts they took in the product development process, shortcuts Toyota admitted to as far back as 2007: http://www.autoweek.com/article/20070625/FREE/70625001

It should make consumers question the myth of Toyota's quality.
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Patriot86
Compassion is the basis of all morality.
09:37 AM on 02/01/2010
This is the real problem according to my engineer husband. He is convinced. So Toyota will keep selling unsafe cars...unbelievable
07:22 PM on 01/29/2010
Gee they shoulda started working on a fix in 2003 when the reports of faulty gas pedals started pouring in.Guess they were to busy counting their profits that they were sending out of this country back to Japan. Hold on tight Toyota owners you just dont know when it will happen to you! Good luck with your deathtraps!
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bluejoni2525
and we've got to get ourselves back to the garden
07:05 PM on 01/29/2010
Stick a fork in them !!! The news is full of very angry people and crying pregnant women with children !! Not good for any business. BUY AMERICAN !!!
12:27 AM on 01/30/2010
Uhhhh, Toyota has manufacturing plants in America.
03:06 AM on 01/30/2010
American auto plants still employ more Americans and pay more taxes also
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05:44 PM on 01/29/2010
Every day, it seems, Toyota comes up with a different excuse to explain the "problem". At least four of them so far, and I probably missed a few. And of course they tried to also blame it on an American company, the problem with that explanation is that the same unit from that company is used in many models of vehicles from other manufacturers with no known problems. The deaths and injures are bad, the problem is bad, but the real issue here is Toyota's refusal to be honest about the whole problem that has existed since 2002. I think it is the last issue that will do the lasting damage. Three generations of Toyota customers are being burned here and won't soon forget.
10:01 AM on 01/30/2010
The real truth is probably an America CEO Toyota is telling the Japan CEO's that their is no problem, I need a bigger bonus. The American manufacturing is doing just fine I need a bigger bonus. I out source the parts to China we are making a greater profit give me a bigger bonus. We at the American plant are hiring $5.00/hr people, we our making a greater profit, I expect a bigger bonus.
Layman23
Do we want to live in the past?
04:01 AM on 01/31/2010
You nailed it !
11:55 PM on 01/31/2010
Again,this was going on for years,the Japanese CEO's knew of it and used PR to get away from it,like they did in the past,didn't work this time,but they got their PR pouring money in the American media to make it sound it wasn't a Japanese problem and it's working
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Ricardo01
Mr Natural or Dr. O.G. Wotasnozzle?
05:30 PM on 01/29/2010
All we got from Toyota is a letter telling us to remove the floor mat. When my wife called the dealer back in October, the surly spokesman told her don't call us, we'll call you. No word from them yet, just a dirty carpet.
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Patriot86
Compassion is the basis of all morality.
09:39 AM on 02/01/2010
Be careful. The family from Texas that flipped into a pond had their mats in the trunk.
03:09 PM on 01/29/2010
"I think at this point you throw cost to the wind and do everything you can to rebuild your brand and your image."

So the Dealer who said this would be willing to throw in money to get this done for each repair needed? Or is this one of those deals where its ok to say it as long as it doesn't impact you?
04:11 PM on 01/29/2010
It's not the dealer's place to pay. Toyota sold him the deathtrap without telling him. He's as much a victim of Toyota's crappy quality as the driver.
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01:54 PM on 01/29/2010
Toyota has been stonewalling on this problem since 2002. It affects literally tens of millions of Toyota vehicles worldwide. It is a serious question whether this will destroy this company before it is all done. There has never been anything remotely close to this problem for any auto company. The "fixes", if they even actually have one, will run to hundreds of millions, The present lost sales are estimated at over a billion a month, loss of futures sales is likely in the many billions. And this does not even add in the litigation costs which will be enormous.
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Daphydd
Lets play some music
02:05 PM on 01/29/2010
The Pinto with the exploding gas tank was pretty bad for Ford.
02:59 PM on 01/29/2010
not as many recalls
08:34 PM on 01/29/2010
"The Pinto with the exploding gas tank " was a long time ago. A good portion of Toyota's current customers either weren't born yet or were in diapers at that time.
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Pucker
My micro-bio is pending approval
02:10 PM on 01/29/2010
You are probably not underestimating the damage here. The initial recalls have only covered a fraction of the vehicles effected.

And, the really damning part of this whole thing isn't so much the fault.....everything man does has faults.....it's the denial (much like in many political situations). Right up until a few weeks ago this was being blamed on floor mats.....the NHTSA forced the move here.

I think it's very possibly that Toyota will set a record for shortest span as the #1 automaker.

I'm also waiting for right wing conspiracy theorists to blame Obama, since this should clearly give a major boost to the US Automakers we are all now shareholders in. Come on nut jobs....step up and take up the banner here.
01:44 PM on 01/29/2010
You'll remember me telling you this.

Replacing the accelerator pedals isn't going to COMPLETELY fix the unintended acceleration problem any more than taking out the floor mats did.

The problem is MORE LIKELY cracked throttle body shafts, or a software bug in the Engine ECU. Or those two and one or more STILL-to-be-identified problems.
08:45 PM on 01/29/2010
I'd bet money you're real close with the idea of a software bug. I think this is the tip of the iceberg.
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KIVPossum
Moldova Marsupial
04:48 PM on 01/30/2010
You are probably right. They initially claim mat problems. Yes, their mats are dangerous. Even as a loyal Toyota person, I refuse to use their mats. It seems they are trying for the least expensive remedy, which may not correct the problems.

But...just how bad is the problem? 17 injuries and 5 deaths in 3 years due to unintended acceleration ....that small a number could be other factors. How often does grandpa get confused and have a 'stuck throttle', when he actually hit the gas instead of the brakes. That is an increasingly common occurrence in our aged driving pool. How many people have bent their throttles over time.

Not saying Toyota doesn't have a problem, they do. They need to find it and fix it. But remember that Corvair and Pinto were destroyed by overreaction to problems that weren't as bad as they were made out to be.
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Patriot86
Compassion is the basis of all morality.
09:42 AM on 02/01/2010
There is no way to know if this problem played a role in other deaths and injuries...Toyota actually sued their customer early on who claimed the gas pedal was sticking.
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LemonMeringue
Happy Birthday, Steve Jobs - Feb. 24th
12:24 PM on 01/29/2010
"accelerators rarely stick" does not help the 18 people who died because of it
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05:51 PM on 01/29/2010
True numbers probably much higher than that.
12:04 PM on 01/29/2010
Speaking of salt, rust, etc. I wonder what happens when salt from your boot gets on the pivot points and linkages of that accelerator assembly? I would think that the pins would rust and seize up. Toyota's fix better address that possibility.