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Mattias Wallander

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The Lifecycle of a T-shirt

Posted: 06/30/11 06:06 PM ET

It's summer again. Time to pack away all those heavy wool sweaters and pull out your t-shirts. We all have our favorites. We all probably have a lot of them, in fact; piled in the closet, jammed in the bottom of drawers, emblazoned with logos from sporting events and fundraisers, commemorating concerts or special events. But do you ever stop and think about what the impact of a t-shirt is on the planet? You'd probably be surprised to learn what's involved in the lifecycle of just one t-shirt.

There are 5 major stages in the lifecycle of any garment: material, production, shipping, use and disposal. Let's follow a cotton t-shirt through its lifecycle, one step at a time.

According to a study published in 2009 in the UK, the material, production and transport phases of one t-shirt weighing approximately 6 ounces produced in India uses: 700 gallons of water, .22 pounds of fertilizers, .01 pounds of pesticides and 1.2 pounds of fossil fuels! ...One T-shirt!

The material phase of the lifecycle involves farming, irrigating, fertilizing, harvesting and ginning. While cotton is a natural fiber and ultimately not as harmful to the environment as manmade fibers like polyester, it still takes a toll in the material and production phases.

China, India and the US are the three largest producers of cotton in the world, and the US is the world's largest exporter of cotton. Commercial cotton farming uses an immense amount of water, and the use of pesticides is rampant across the globe, especially when it comes to cotton farming. According to the EPA, studies have shown that farmers spend an average of $4.1 billion on pesticides annually. Furthermore, 25% of all pesticides used in the United States are used on cotton crops.

Once the cotton is grown and harvested, so begins the production phase: spinning, knitting, wet process, bleaching, dyeing, confection, cutting and sewing -- these processes also use a great deal of water and energy. Commercial dyes and bleaches are harmful pollutants and can ultimately contaminate groundwater.

After the t-shirt is produced, it enters the transportation phase where it is shipped to distribution warehouses and retail outlets. Often times this involves overseas shipping. Take a look in your closet. Chances are that the vast majority of your cotton garments were made in China or India. Garments can be shipped via plane, ship or truck... all of which spill CO2 into the atmosphere. Calculations from 2000 show that CO2 emissions from light trucks alone amount to 1.15 pounds per mile.

Once the t-shirt reaches the retail market it is purchased, thus entering into the use phase. This phase may seem like the least environmentally detrimental portion of the garment's lifecycle. But take into consideration the number of times you've washed and dried your favorite t-shirt. Washing machines are certainly becoming more efficient. However, the average American household does nearly 400 loads of laundry per year, using about 40 gallons of water per full load with a conventional washer. Such excessive water use combined with the immense amount of energy used by dryers provides evidence for the dire need for conservation efforts.

The final stage of life, which is disposal, involves incineration. This is another process that releases harmful emissions, or involves a landfill where cotton takes years to break down. Current U.S. records show that an estimated 15% of clothes and shoes are recycled, which means that consumers send a shocking 85% of these materials to landfills.

We all need new clothes every once in a while, but let's all try to keep in mind what goes into the production of clothing... it has a real impact on the planet.

There are a lot of things you can do to help reduce your impact. Reuse and recycle clothes. If they're too worn out to wear, cut them up and use them as cleaning rags. Donate them to charity or another organization that recycles textiles. When possible, make an effort to buy organic cotton. Turn down the thermostat on your washer, and line dry your clothes when the weather will allow it.

More details on the lifecycle of textiles check out this video by USAgain LLC.

 

Follow Mattias Wallander on Twitter: www.twitter.com/MattiasWall

It's summer again. Time to pack away all those heavy wool sweaters and pull out your t-shirts. We all have our favorites. We all probably have a lot of them, in fact; piled in the closet, jammed i...
It's summer again. Time to pack away all those heavy wool sweaters and pull out your t-shirts. We all have our favorites. We all probably have a lot of them, in fact; piled in the closet, jammed i...
 
 
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02:54 PM on 07/05/2011
great article. i had no idea so much went into a simple shirt like this.
09:46 AM on 07/05/2011
My closets are full of stuff - and I still love shopping. Frankly I never thought about the impact of clothes on our planet. I thought it was all about driving less, using less paper, throwing bottles and cans in recycling bins. 700 gallons of water for making 1 t-shirt! BTW the video is very informative. I'll look for ways to recycle clothes now.
Genders
Love, Tolerance, Enlightenment
03:21 PM on 07/03/2011
Instead of being dumped, or burned, it first should have been recycled into paper. Take it to the goodwill. That's what they do with the rags. Finally when the paper of the cloth is not work fixing or recycling, instead of dumping it or burning it, it should bio char of FT into energy, char fertilizer and bio oil and gas. Bio char of wastes, is carbon negative, land negative, uses the same fossil infrastructure and generators, but the bio fuels are far cleaner than fossils, and we need those bio hydrocarbons to back up solar and wind and provide the plastics and long haul fuels we need.
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Malcolm Hensley
Last of the Reagan Republicans
07:35 PM on 07/01/2011
I'll take that bet, that one t-shirt requires 16,035 pounds of CO2 for trucking in the U.S.

Mind you I'm all for local manufacturing sending cotton to China and India to be made into a Tee-Shirt and sent back seems all fully wasteful.

I was reading that historically the single largest source of man-made SOx was from coal and power generation however today it comes from oils rich in sulfides used to ship stuff across the ocean.
Genders
Love, Tolerance, Enlightenment
03:17 PM on 07/03/2011
I noticed that one too.
FreeHat
Really?
07:20 PM on 07/01/2011
This all sounds very good but it will have no effect on our climate. It's a catchy argument with no scientific basis. You sound more like an opportunist than a problem solver. This coming from a Swedish guy living in Sweden - I assume you're Swedish somewhere along the line?
Genders
Love, Tolerance, Enlightenment
06:19 PM on 07/04/2011
Right, those swedes are just so impractical. highest standards of living, healthy economy since the seized and overhauled the banks, and a higher English language literacy rate than the USA!

Why this slurs on the swedes?
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Moose Luck 99
GEOENGINEERINGWATCH DOT ORG
06:16 PM on 07/01/2011
Great video on Maui t-shirts ;)

http://farmwars.info/?p=6098
05:28 PM on 07/01/2011
I think you may have cured me forever of frivolous shopping. I really had no idea of the resources used in making something as simple as a shirt - 700 gallons of water, when plenty of folks go without clean, sanitary drinking water?! Most of my clothes are vintage anyway, but I have plenty of t-shirts and other newer stuff. Honestly, I have enough clothes to last me the rest of my life if I take care of them and I'm winding down already on my youthful habit of recreational shopping. I've become more conscious of the human rights abuses involved in the clothing industry, so thank you for helping make me more aware of the environmental cost, as well. I already try to buy recycled or free trade clothes when I do purchase something, and I'll try to be more responsible in how I source newer necessities like socks and underwear.
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sabelmouse
i love to tumble , ask me why .
06:57 AM on 07/02/2011
bravo.
10:34 AM on 07/01/2011
You might want to clarify... "Calculations from 2000 show that CO2 emissions from truck transportation alone in the U.S. stood at 16,035 pounds."

Looking at the original chart, that figure represents the emissions of a single truck. However, your statement makes it seem that you're referring to ALL truck transportation in the US. Obviously, that number would be MUCH higher.
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sabelmouse
i love to tumble , ask me why .
07:35 AM on 07/01/2011
thank you for this article. and while i'm at it.
http://www.youtube.com/watch?v=nlSQevNPBd4&feature=channel_video_title
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Mattias Wallander
10:23 AM on 07/01/2011
Thanks for the feedback sabelmouse and for posting a great video about the impact of cotton production in Uzbekistan.
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sabelmouse
i love to tumble , ask me why .
11:03 AM on 07/01/2011
great article. something we all need to pay more attention too along with were our food comes from.