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Rocky Kistner

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On the Prairie, Pioneers Harvest the Wind

Posted: 07/07/11 03:36 PM ET

Out on the Kansas prairie, where the wind is steady and strong, clouds of dust and grain chaff swirl near colossal combines that comb fields of corn and wheat. A constant breeze cuts through the stifling summer heat.

But the refreshing winds can be deadly when forces of nature collide. Mike Estes knows. He’s seen the catastrophic effects of an EF-5 tornado four years ago, a monster 200 mile-an-hour cyclone that cut a 1.7 mile swath through Greensburg and demolished his family’s John Deere sales and support facility. Mammoth tractors and combines were strewn about the wrecked showroom like Tonka toys left out in a rainstorm. It was utter devastation.

What Mother Nature took away, she also gave back in the form of a new business idea. After the town's massive rebuilding effort took hold, Mike and his brother Kelly decided to sell more than just tractors and farm equipment. They saw an opportunity to make money off the same destructive force that leveled their business: the wind.   

“After the disaster, all the business leaders got together and we all wanted to rebuild,” Mike says. “We decided we needed to build something different, something sustainable. Leaders seemed to come out of the woodwork. We were lucky we had green in our name.”

As town leaders rallied around a concept to rebuild Greensburg in a unique and sustainable, energy efficient way, Mike says they realized that wind power was not only a good fit for powering the town, but it also was a good fit for his ag machinery business. When the Canadian wind turbine manufacturer Endurance began installing turbines in town, Mike realized they could be good partners for rural customers.

“We have the employees who have the same kinds of skills that it takes to service and support wind turbines,” Mike says. “We can use our machinery dealers and cross train our mechanics to provide top notch service for customers everywhere. Service and support has been a big missing piece of the puzzle. And that’s something we know a lot about.”

BTI Wind now operates a distributorship of wind turbines across the country that focuses on the needs of rural communities. Many are based in John Deere facilities, where maintenance of large mechanized devices is already part of the business model. It just makes economic sense, Mike says. No one had really come up with the idea before; rural wind power dealerships that provide the full package of service and support for farmers eager to cut their skyrocketing energy costs. Now wind turbines across the US and Canada are serviced and supported by BTI Wind.

“We call it the Harvest the Wind Network," Mike says. "After we put up our first Endurance wind turbine, we started getting calls from other farmers. We’ve created several hundred jobs already. And they save people money. The green that business people are seeing now is in their pocketbooks.”

 

Mike Estes of BTI in Greensburg, KS                       Photos: Rocky Kistner/NRDC

The Estes family has become the town’s wind power success story. They worked closely with the National Renewable Energy Laboratory and with John Deere, which built a wind power farm now owned by Excelon Wind west of town. Rising out of golden and green fields of wheat and alfalfa, a row of 10 turbines stand like whirling lighthouses watching over the community. The 50-foot turbines generate 1.2 megawatts of power each, which is sold to the Kansas Power Pool of more than two dozen rural communities. The wind farm provides enough energy to power 4,000 homes, way more power than Greensburg needs.  

There’s also plenty of green tech in Mike’s John Deere sales and support facility. It’s the only one of its kind in the country to be build to the highest level of energy efficiency design—Platinum LEED. The facility operates on about 50% less energy than before the storm, using everything from high tech air and cooling systems to natural light and high efficient lighting technologies that squeeze more energy out of every watt. It was built with recycled materials and maximum insulation. And two wind turbines provide power on site.  

In the service shop that's the size of an aircraft hanger, mammoth John Deere grain combines and tractors the size of dinosaurs are lined up outside the glass showroom. The huge service area is busy with mechanics taking them apart and putting them back together again. 

But there's plenty of action taking place out on the farms as well. That's  where BTI is sending mechanics to work servicing its wind turbines. One of the company’s first customers was Greensburg farmer Roger Stotts, a large wheat, corn and alfalfa grower in the area. He installed one of BTI’s 50 kilowatt wind turbine on his farm to power his voracious energy-demanding grain dryers and irrigation systems. Stotts figures the $350,000 cost of his wind turbine, which is about the cost of a large agricultural combine, will pay for itself in six or seven years.

That is a “slam dunk” business investment, he says. “There’s still some skepticism about it out there, but if you sit down and run the numbers it’s a heck of a good investment. I know feedlots and other big farming operations are all looking hard at it.”

Farmer Roger Stotts, Greensburg, KS                     Photo: Rocky Kistner/NRDC       

Poll after poll shows American’s support putting more resources into wind and energy efficiency. And renewable energy is growing by the day. It now provides Americans with more power than all nuclear plants combined. The people of Greensburg have shown it makes business sense. As more and more wind turbines power America’s farms, people like Roger Stotts and Mike Estes are in the vanguard of our nation’s clean energy future. They've moved past the politics and rhetoric. It’s about America’s bottom line: investing in sustainable technologies that protect the health and well-being of our families and our national security. 

Over a hundred years ago, the town of Greensburg was named after a flamboyant stagecoach operator named D.R. “Cannonball” Green, who claimed “even ‘Father Time’ can’t keep up with the Cannonball.” But it didn't take long for his business to be eclipsed by a new transportation technology—the railroad.

Still, Cannonball Green’s stagecoach legacy endures. After all, people in rural Kansas know a thing or two about survival. They've proved that a catastrophic tornado will not defeat them. Instead they've built a sustainable community by embracing a lifestyle devoted to money-saving clean energy technologies.

The true clean energy pioneers are here on the prairie. And they're waiting for the rest of the country to catch up.

 

 

 

Follow Rocky Kistner on Twitter: www.twitter.com/rockyatnrdc

 
 
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01:47 PM on 07/08/2011
I always get a kick out of how Big Oil uses junk science to push their favorite gas sales generator - wind power - on the low information greenie.

By far the greatest amount of "renewable energy" in the EIA report was burning firewood and conventional hydro neither of which are growth industries.

The same report for electricity had Coal at 45, Gas at 21, Nukes at 21, Hydro at 8 and wind/solar/geo at 5%.

Here's a brand new wind farm in California $15B?Gw 23 cents a kwh at PGE's discount rate unsubsidized

http://www.renewableenergyworld.com/rea/news/article/2009/12/pg-e-to-purchase-operate-246-mw-manzana-wind-project

Offshore Capewind is tariffed at over 25 cents a kwh and rising quickly to 34 cents over 15 years.

To these figures we can add 5 times sized transmission builds and gas backup which add over 15 cents a kwh to those figures.

Making these not so "green" alternatives green, using green storage instead the current low efficiency gas backup which produces more GHGs at a far higher cost than does gas alone with CCGT plant, adds a further buck a kwh.

Wind costs have bottomed out and are rising slowly.

Here's 3 cent a kwh new nuke power heading rapidly towards the one cent a kwh level $1B/GW Westinghouse and AECL predicted.

http://nextbigfuture.com/2010/08/china-leverages-learning-curve-cost.html
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ILoveFiction
That's unbelievable!
04:22 PM on 07/08/2011
What's wrong with Exxon's idea of putting a little windmill on every car.

If your going somewhere anyway it will generate power for the grid.
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HUFFPOST SUPER USER
WESmith
Energy Conservation can save you M-O-N-E-Y!!!!!!!!
10:44 AM on 07/08/2011
The only problem I see is the damage to the environment during installation that is not cleaned up. I welcome the wind turbines, but I don't welcome the destructon in the prairies due to greed. If you do a job, do the job right. The caliche left behind contains fine particles are blown around and settle on the little soil there is and blocks the absorbtion of water. The water runs off causing erosion. This erosion is expanded by wind erosion. There are alternatives that have been around for decades to protect the environment, but they weren't used. The cheap and easy route was taken.
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HUFFPOST SUPER USER
observingstupiditydaily
Nice to be important,but more important to be nice
08:30 AM on 07/08/2011
Brilliant! I could read these type of stories all day long, from devastation to innovation! Mike Estes, much success to you.
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Deep Thinking Man
Always Remember, A Wet Bird Never Flies At Night !
10:47 PM on 07/07/2011
i would love to see Nature's help in powereing the neccessities we think we need. She has been here from day one and we've ignored Her offer. i've always heard that it takes a near catastrophic dilemma for people to gain commonsense and start working together. i wonder now, that when the country goes to green power, how long before greed and averice implode ???
08:05 PM on 07/07/2011
Safe, clean alternative energy is the future. The cost of oil, coal and nuclear are rising while wind and solar are dropping in price. The time to transition is now.
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bad spelling grammar
Help save Big Cats from extinction!
06:12 PM on 07/07/2011
Try explaining this to the conservatives who believe that oil and coal should be our only source of energy. Let me warn you that they disregard any facts that you may present because they don’t like facts that go against there beliefs.
This user has chosen to opt out of the Badges program
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loco48
TRUTH trumps ideology!
08:31 AM on 07/08/2011
If you take global warming/algore/climate change out of the discussion and sell alternative energy as a large corporation conservatives will jump in. I beleive there is something to climate change and we might be part of the cause. But politics seem to cloud common sense approaches to problems that should not idealogical, that are problems for us all.
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bad spelling grammar
Help save Big Cats from extinction!
12:53 PM on 07/08/2011
Climate change is occurring, we can debate whether it is being caused by man or if it is 100% natural but that won’t change the fact that it is occurring. All the evidence is pointing that it is occurring at an accelerated rate so we can sit here and do nothing or change. Everyone with some knowledge in science knows the releasing carbon into the atmosphere contributes to rising temperature, carbon can be released naturally in many ways but it is also released by mans actions. So let’s just set aside the whole Al Gore thing, he had the right idea but his data was not 100% accurate (currently he has refined his analysis based on new data). Now we have 22000 scientists from around the world who all have the same consensus about climate change who believe it is manmade and are urging the world to take action. The reason why I blame the conservative’s/ republicans is because they are always the group that is trying to get people away from alternative energy because they are loyal to their oil buddies who don’t want to lose market share to wind and solar. They constantly are trying to sway the public into believing that solar and wind are not viable options because they are not efficient and are too expensive. That argument is such BS because all the data shows that wind and solar are very efficient and are only becoming more efficient and less expensive as R&D progresses.
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HUFFPOST SUPER USER
WESmith
Energy Conservation can save you M-O-N-E-Y!!!!!!!!
10:54 AM on 07/08/2011
I'm a conservative that believes we should conserve energy, use a lot less of it. And we shouldn't be using coal and oil when there are alternatives. The AGW political issue are a distraction away from environmental responsibility. Everyone believes THEY did it and I am powerless to do anything. Forget politicians and political issues. Empower yourself and save money at the same time. Think of ways you can reduce your energy usage and save money. Use that money to buy energy-efficient appliances, etc. All of the lights in my house are 12 volt LED. I pay very little to power them and there is no heat waste emitted inside. Important because it is over 100 degrees outside. I car pooled for 28 years and saved $100,000.00. Where there is a will, there is a way. PS: by conservative I don't mean Republican nor Democrat.
06:04 PM on 07/07/2011
Good for them.
04:06 PM on 07/07/2011
Great story, Rocky--thanks for posting it!--Regards, Tom Gray, Wind Energy Communications Consultant