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Winslow T. Wheeler

Winslow T. Wheeler

Posted: October 28, 2009 05:16 PM

What Now, Icarus? Is Western Combat Aviation Falling Out of the Sky?

What's Your Reaction?

The future of Western combat aviation today rests largely on one airplane: The Pentagon's F-35 Joint Strike Fighter.

The Defense Department currently plans to buy 2,456 of these Lockheed aircraft for the Air Force, Navy, and Marine Corps. As a "multi-role" fighter-bomber, it will ultimately replace almost all tactical aircraft now in our inventory, except for the F-22, for which production beyond 187 aircraft was canceled this past summer. Major allies, including Britain and much of the rest of Western Europe, Canada, Australia, Japan, and Israel, plan to buy the aircraft. Sales to many others are postulated, and those who do not intend to buy the F-35 plan to copy it to the extent their treasuries, government bureaucracies, and technological development permit.

There are, however, a few problems. The F-35 is unaffordable. It is a technological kluge that will be less effective than airplanes it replaces. And it will increase our own combat losses.

That is not the consensus now; many will vociferously dispute each of the assertions stated above, and below. But, in time the finger pointing will start. That's when someone will have to pick up the pieces to give our pilots a war winning aircraft. The road between here and there will be neither smooth nor pretty, but it is time to take the first step.

A financial disaster? How can that be? Visiting the F-35 plant in Fort Worth, Texas last August, Secretary of D Robert Gates assured us that the F-35 will be "less than half the price ... of the F-22."

In a narrow sense, Gates is right. At a breathtaking $65 billion for 187 aircraft, the F-22 consumes $350 million for each plane. At $299 billion for 2,456, the F-35 would seem a bargain at just $122 million each.

F-35 unit cost will ultimately be much higher. In 2001, the Pentagon had planned to buy 2,866 aircraft for $226.5 billion - $79 million per airplane. It was in 2007 that the expense increased and the quantity went down; resulting in the current - $122 million - unit cost.

In the next few weeks, the program will have to admit to another increase. Gates and his Deputy Secretary, William Lynn, have re-convened a "Joint Estimating Team" (JET) to reassess F-35 cost and schedule. Last year, while a part of the Bush administration, Gates basically ignored the Team's recommendations, but the new JET is about to reconfirm them: the F-35 program will cost up to $15 billion more, and it will be delivered about two years late.

Those findings address only the known problems; there's a huge iceberg floating just under the surface. With F-35 flight testing barely three percent complete, new problems - and new costs - are sure to emerge. Worse, only 17 percent of the aircraft's characteristics will be validated by flight testing by the time the Pentagon has signed contracts for more than 500 aircraft. Operational squadron pilots will have the thrill of discovering the remaining problems, in training or in combat. No one should be surprised if the final F-35 total program unit cost reaches $200 million per aircraft after all the fixes are paid for.

None of these prices is "affordable." The latest version of the F-16, heavily laden with complex electronics and other expensive modifications, costs about $60 million, twice its original price - in today's dollars. The A-10, which the F-35 will also replace, cost about $15 million in today's dollars. Thus, to replace the almost 4,000 F-16s and A-10s built with just over 1,700 F-35s, the Air Force will have to pay far more to buy half as many airplanes.

In an age when the Air Force budget looks to increase only marginally, if at all, while simultaneously planning to buy several other major aircraft (new aerial tankers, new transports, new heavy bombers, and new helicopters), this plan to distend the fighter-bomber budget is a fool's errand.

While most, but not all, in the Pentagon and Congress remain oblivious to the unaffordability of the F-35, some of its foreign buyers are becoming horrified. Despite their governments' investment of hundreds of millions, parliamentarians and analysts in Australia, Norway, Denmark, and the Netherlands are expressing real concerns. The F-35's single largest international partner is the United Kingdom. There, the Royal Navy and Air Force have just decided to reduce their F-35 buy from 138 aircraft to 50. The reason: "We are waking up to the fact that all those planes are unaffordable."

The problems with the F-35 are not limited to its cost.

As a fighter, the F-35 depends on a technological pipe dream. Having failed to develop in the 1950s, the 1960s, and the 1970s an effective (and reliable) radar-based technology to shoot down enemy (not friendly) aircraft "beyond visual range," the Air Force is trying yet again with the F-35, like the F-22 before it. Both have the added development of "stealth" (less detectability against some radars at some angles), but that new "high tech" feature and the long range radar have imposed design penalties that compromised the aircraft with not just high cost but also weight, drag, complexity, and vulnerabilities. The few times this technology has been tried in real air combat in the past decade, it has been successful less than half the time, and that has been against incompetent and/or primitively equipped pilots from Iraq and Serbia.

If the latest iteration of "beyond visual range" turns out to be yet another chimera, the F-35 will have to operate as a close-in dogfighter, but in that regime it is a disaster. If one accepts every aerodynamic promise Lockheed currently makes for it, the F-35 will be overweight and underpowered. At 49,500 pounds in air-to-air take-off weight with an engine rated at 42,000 pounds of thrust, it will be a significant step backward in thrust-to-weight and acceleration for a new fighter. In fact, at that weight and with just 460 square feet of wing area for the Air Force and Marine Corps versions, the F-35's small wings will be loaded with 108 pounds for every square foot, one third worse than the F-16A. (Wings that are large relative to weight are crucial for maneuvering and surviving in combat.) The F-35 is, in fact, considerably less maneuverable than the appallingly vulnerable F-105 "Lead Sled," a fighter that proved helpless in dogfights against MiGs over North Vietnam. (A chilling note: most of the Air Force's fleet of F-105s was lost in four years of bombing; one hundred pilots were lost in just six months.)

Nor is the F-35 a first class bomber for all that cost: in its stealthy mode it carries only a 4,000 pound payload, one third the 12,000 pounds carried by the "Lead Sled."

As a "close air support" ground-attack aircraft to help US troops engaged in combat, the F-35 is too fast to identify the targets it is shooting at; too delicate and flammable to withstand ground fire, and too short-legged to loiter usefully over embattled US ground units for sustained periods. It is a giant step backward from the current A-10.

It is time to start climbing out of the F-35 hole. Needless to say, the complexities of Pentagon procurement regulations and especially the circle-the-wagons mentality of the Pentagon and Congress present serious hurdles to be overcome, most of them ethical.

First is the need is to accept the facts as they exist, rather than as Lockheed and self-interested bureaucrats in the Pentagon would prefer them to be. That will mean accepting the JET recommendations as currently written - not watering them down to make them palatable, or ignoring them as they were in 2008 under Gates' first term as SecDef.

Second would be exercising the professed spirit of the new Weapon System Acquisition Act, signed into law by President Obama last May. While the fine print of the new law is hopelessly riddled with loopholes to protect business as usual, the bill purports to control costs and inspire competition, especially the "fly-before-buy" competitive approach that has worked so marvelously well the few times it's been tried.

This is the same vision that President Obama expressed to the VFW in Phoenix last August when he said he wanted to stop "the special interests and their exotic projects that are years behind schedule and billions over budget." Clearly, no one has told the President that the F-35 is a leading poster child for the evils he condemned.

Third, the biggest step, would be to suspend further F-35 production until the test aircraft, all of them now funded, can complete a revised, much more thorough flight test schedule. Once we know the F-35's realistically demonstrated performance and problems, and the full extent of its costs, we can make an informed decision whether to put it into full production. To do that, the upside down F-35 acquisition plan -- which buys 500 aircraft before the "definitive" test report (the one that only flight tests 17% of F-35 characteristics) is on Gates' desk -- needs to be radically recast into real fly-before-buy plan -- just the kind of plan the new Acquisition Reform Act advocates, albeit feebly.

In the almost certain event that the F-35 is found by uncompromised, realistic testing to be an unaffordable loser, there are viable alternatives. If an active consensus develops to reverse the current aging and shrinking of the existing tactical aviation inventory (as opposed to today's silent conspiracy encouraging those trends to worsen), a short term, affordable fix to restore combat adequacy is needed: Extend the life of existing F-16 and A-10 airframes for the Air Force and to continue purchasing F-18E/F aircraft for the Navy and Marine Corps. For the part of the inventory that most urgently needs immediate expansion, the A-10 and the close support mission, hundreds of airframes now sitting in the "boneyard" can and should be refurbished -- at extraordinarily modest cost.

Just a life-extension program will not address long term needs. Accordingly, competitive prototype fly off programs should be immediately initiated to develop and select new fighters to build a larger force that is far more combat-effective than existing the F-16s, F-18s, and A-10s. Just such programs -- that lead to an astonishing 10,000 plane Air Force within current budget levels -- are described in detail in "Reversing the Decay in American Air Power," a chapter in the anthology "America's Defense Meltdown: Pentagon Reform for President Obama and the New Congress" (Stamford University Press).

You can almost literally hear the howls of protest right now. The F-35 is too big to fail. Gates himself seems trapped by that logic; he said "My view is we cannot afford as a nation not to have this airplane." We take the opposite view. The F-35's bloat -- in cost, leaden weight, and mindless complexity -- guarantees failure. It will shrink our air forces at increased expense, rot their ability to prevail in the air and support our ground forces, and will needlessly spill the blood of far too many of our pilots.

We have to take the first steps to better understand the extent of the F-35 disaster and to reverse the continuing decay in our air forces.

Pierre M. Sprey, a long time military reformer and a designer of extraordinarily successful combat aircraft, helped me write this commentary. Both Pierre and I are contributors to the aforementioned anthology "America's Defense Meltdown: Pentagon Reform for President Obama and the New Congress."

Follow Winslow T. Wheeler on Twitter: www.twitter.com/Winslow T. Whee

 
 
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03:59 PM on 11/10/2009
As a military historian and military analyst I always find Winslow Wheeler's writings highly informative and interesting.

I would like to add the following... No high-speed jet fighter can replace a ground-support aircraft like the A-10. Nothing has been as successfully built for this express purpose since Republic's P47 of WWII fame.

What Winslow doesn't say is why does the US armed forces continually endeavor with high-tech fantasies. It is because most of these people live in a fantasy world themselves. Even years ago, military analysts couldn't figure out as to why government contractors and military personnel were so in love with high-tech when even then many of their adventures with it had proven to have been failures.

The reason for this is the allure of technology, an allure that often proves to be much less than what it is perceived to be. People are enamored with all the wizardry that is prevalent in movies and television series. These same people believe it can be transferred to real life not realizing that mostly it is just special effects with little supporting reality.

This is not to say that such technology cannot be eventually realized but not in the current business environments that attempt to produce it.

If you are interested as to why so much of this technology fails on the military end, I will be releasing an article entitled the "Sociology of Software Project Failure" at my technical blog, www.tech-notes.info.
jhNY
Mercy.
01:30 PM on 10/29/2009
Gee, it's almost as if the entire process-- from design to funding to testing to redesign to testing to manufacture to retool of the manufacturing to testring to more funding to retesting to to redesign to more testing to manufacture to redesign-- is riddlied with cronyism, falsification, graft and corruption. And of course, if the dang thing really flew right, we'd have another cracker-jack killing machine with which to terrorize the world, so it's all good!
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Aaror
12:00 PM on 10/29/2009
Anyone ever hear of the dragon lady? Look up air force contracting scandal, and you should find her name.
Some of the contracts she steered cost more than the Department of Justice annual budget!
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Aaror
10:24 AM on 10/29/2009
I have a stupid question, but first some legalese:
I am in the military, so I may have a conflict of interest.
I in no way represent the military or it's views, this is my opinion as a private citizen.
OK, that out of the way, why do we have defense contractors?
Seriously, the biggest challenges to the military are:
Manpower
Training
Deployment Lengths.

Now imagine for a moment if we started cancelling defense contracts and hiring more troops, then giving those troops weapon design and manufacturing jobs? Imagine if one of the guys in the field overseeing maintenance helped design the darn thing, and a bunch of the wrench turners had built it back in the states? Would you have better maintenance in the field, and folks who make better designs (based on real world experience and hard lessons learned) back at the plant?
You would also roughly double the number of troops, which would reduce deployment lengths and give more "time off," between war zone tours. This would increase interest in military careers.
You would also increase interest in military careers because of new trades being taught, and would get more motivated, intelligent, and technical minded folks joining up.
Oh, and troops will be less likely to cut corners or waste money than a private firm.
Just asking...
quietfortoolong2
Consumers: the REAL job creators!!
10:39 AM on 10/29/2009
Thank you for your service, but you make too much sense. You're in the military, so you should know that common sense just doesn't typically have a voice at the table.

That being said, the A-10 had heavy design input from pilots/operators, most of them Vietnam era, and as such it remains the best close air support platform developed in the last half century. Heck, they were scheduled for the boneyard before Gulf War I, but when they showed up and did well, including one mission where a pilot kia'd something like 23 Iraqi tanks in one sortie, Air Force re-evaluated and brought them back to front line service.
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CitizenT
10:55 AM on 10/29/2009
I agree with you completely. My cousin was a parachute rigger in the 82nd. He told me that for 29 days of the month they rigged and packed chutes and on the 30th day they jumped with them. It made him incredible conscientious and focused on his job. What incentive does some corporate bean counter have to design safe and affordable gear that someone else's life may depend on? Make it likely that that bean counter might have to depend on it himself and I think you would see a lot fewer "bugs" and cost overruns!
09:10 AM on 10/29/2009
I would appreciate the author's comments on what role the F/A-18, in any of its various forms, plays in the decision to proceed with the JSF.
quietfortoolong2
Consumers: the REAL job creators!!
10:34 AM on 10/29/2009
Not the author, but my 0.02.

Once the Navy decided they did not like the F-22 and did not want a Navalized version of it (weight would be too heavy for the engines, performance would suffer dramatically), and noting that Cheney decided that the F-14 would not be upgraded (Grumman's Tomcat 21 Project), and the YF-23 would not be made available to them, Navy brass decided to commit to JSF, which is, as another poster commented, a do it all airplane, including electronic warfare. However, at the time, the JSF was forecast to not come online until 2008. The Navy wanted to start retiring F-18 C/D's before then, and with the F-14 slated for retirement early 2000's, they felt that they needed another platform to fill the gap between F-14 and F-18 retirement and full fielding of JSF.

Happily, McDonnell had the perfect solution in the F-18 E/F, thereby filling the gap and allowing the Navy to proceed with JSF instead of developing their own fighter/attack aircraft, which most likely would have been based on YF-23 or some derivative. However, Cheney had already ordered the services to have nothing to do with YF-23.

Right about then, Cheney ordered Grumman to destroy tooling for the F-14, ensuring that the only viable upgradeable platform for the Navy, when the gap was recognized, would be the F-18, the slowest of the 4th generation fighters, with crappy range.
08:45 AM on 10/29/2009
Have to keep those rabidly republican defense contractors happy. As one blooger put it we watched helplessly as the far inferior plane and motor were chosen over the F23 and why? As your blogger said it relied too much on unproven technology. Translated "It's what the hell we wanted to do", proving yet again that republiancs do not believe in free markets so much as they believe in tyranny.
11:23 PM on 10/28/2009
sad to hear the F-35 has such basic failings.

It reminds me of the f111.

do everything planes have a bad history.

The USA needs to stop spending as much on war as the combined rest of the planet anyway, this sounds like a good place to start cutting.

Is there any air force in the world that even comes close to being competitive with the USA/ I don't think so.

Is any other country moving past us in technology.

I don't thinks so.

we have so many so many projects on Main Street that need money, it's time to cut way back on war.
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liberalsrheros
GOP's voter suppression, an insult to veterans.
08:54 PM on 10/28/2009
you will find an audience here that is willing to send pilots into combat in airframes and technology of the 70's, you fail to really prove your points on the f35's specs.
09:27 PM on 10/28/2009
At least he has credentials, and he has in fact proven his points about the F-35, obviously by listing a myriad of aviation terminology which you obviously can't interpret as anything other than unintelligible technobable. And his co-author, Pierre Sprey, is a member of the "Fighter Mafia" (the think-tank which spearheaded the development of the F-16), so I'll obviously take the word of these experts over that of the average Huffington Post user any day.

And for your information, these "airframes and technology of the 70's" are already more than capable of dealing with the inventories of every single air force on the planet, while the fact that we spend more annually on defense than all other nations combined alleviates the necessity to resort to a major overhaul of our military hardware in effort to contend with threats utterly impractical within the foreseeable future.

The Cold War is over. Deal with it.
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liberalsrheros
GOP's voter suppression, an insult to veterans.
02:16 PM on 10/29/2009
yes, that's the problem you take as fact one opinion post. sprey has been wrong before, notably on the f22's abilities. take his word as gospel if you like but don't call it proof.

the latest generation of fighters put or 70's tech to shame, and our pilots at dis advantage. it's only comon sense, try some. fact is we have f15 airframes busting in half mid flight. the answer isn't to refurb timed out airframes.

cold war is strawman, you need to deal with reality. reality is you don't know what the chinese are doing, you don't know what the governments of countries likely to buy the rafale, grippen et al. or suhkios are going to be in 10 years and what problems that may pose. but it felt good to ins ult me didn't it?
11:03 AM on 10/29/2009
I think Mr. Wheeler was attempting to address the "fiscal" problems with the program, not the "operational" problems, of which there are many:

1. The heat shielding around the engine is insufficient to stop avionics overheating. This may seem trivial, but in the large picture it is problematic. If the plane idles for more than 30 minutes the avionics start shutting themselves down.

2. In conjuntion with comment 1, the plane carries over 15,000 lbs of fuel. Refeuling is currently done by trucks that only hold 5,000 lbs of fuel. Refueling can't be accomplished in less than 30 minutes. This will require hundreds of millions in additional infrastructure investment for hydrant refueling systems to be installed.

This is just a few of the problems that have yet to be worked out. Why are we spending billions before all the "bugs" are worked out. It defies common sense, and seems inherently counter intuitive to me.
quietfortoolong2
Consumers: the REAL job creators!!
08:46 PM on 10/28/2009
Excellent analysis. However, the flyoff by itself is not a guarantee that the best aircraft will be chosen (case in point: YF-22 vs. YF-23). If memory serves, the YF-23 was stealthier, faster, more maneuverable, cheaper, and on schedule, but still lost out to the YF-22 because that airframe was seen as relying less on "unproven" technologies.

Ironically, I would say the decline in Air Power capability began under then SecDef Richard Cheney. Given the development debacles of the day, most notably the A-12, one has to wonder if he had some type of interest in McDonnell Douglas. Granted, he was the one who cancelled the program, but only after it had grown so overbudget as to become the largest DoD cancellation in history.

Anyhow, you are absolutely right that the JSF program should have been a fly-off, but what can be done now? Even canceling JSF, you are left with aging F-16's and A-10's, and short legged F-18E/F's. It's hard to imagine that during WWII, tactical aircraft went from napkin to prototype in months...today it takes over a decade before a type if operational.